RCⅡ-DW: Double Wing Take-out Robots, Supporting Downstream Equipment

Double Wing

One machine that performs two jobs inherently has all sorts of advantages. For one, users can lower the initial cost of their entire system and, two, enhance the efficiency of their molding plants.

[1] Stocking system application
Aligns and cases molded parts.

[2] Assembly and stocking system application
Positions the molded part, assembles it with another workpiece, inspects and stocks the final product.

[3] Gate cut and stocking system application 1.
Allows molded part to cool, then performs gate cut and stocks

[4] Gate cut and stocking system application 2.
Removes gate and stocks molded part.

[5] Insert system application 1.
Inserts multiple workpieces

[6] Insert system application 2.（vertical molding machine)
Insertion on A side, extraction on B side.

[7] Double capacity robot for high-speed molding system
In a high-speed molding system where time must be allowed for the downstream machine, the A and B sides alternately extract parts for the fastest possible cycle.

[8] 10-axis dual mold system
Take-out and stocking are carried out independently on the A and B sides.

Category: Multi-Function Robots

Additional information

Molding Machine Mold Clamping Force	500 tf ≤ x < 1500 tf
Max. Payload	5 kg ≤ x < 15 kg
Application	Taking Out 2-Color Molded Products + Sprues, Taking Out in Sync With Upstream/Downstream Processes, Taking Out Products, Taking Out Products + Sprues

Features

With separate units for taking-out and transferring, one Double Wing Robot does the job of two robots.

The two units can be operated from the same controller (CPU) and do not require tedious settings. Moreover, complicated operations can be easily programmed by teaching.

2 separately controlled arm units

Double Wing Robots can be used with a wide variety of complex systems, e.g., insert molding and image inspection, gate cutting, assembly, molded part inspection, etc.

Design

Space-saving

A single Double Wing Robot covers the movements of two conventional robots without taking up the precious floor space around molding machines.

List of Options

Servo Wrist Unit available as an option

It also realizes complex operation similar to that of an articulated robot. A variety of downstream processing options, such as gate cutting or inspections, can be controlled from a single E-Touch II Controller.